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Samancor Chrome’s history goes back as far as 1975, when it was established as a result of a merger between SA Manganese Ltd and Amcor Ltd. SA Manganese was formed in 1926 to mine manganese ore in the Northern Cape. Amcor was established in 1937 to exploit mineral deposits for the steel industry and to process those minerals into ferroalloys.
Samanco...
PURPOSE OF THE JOB
To continuously improve the Asset Capability Assurance process in a safe manner, through Root Cause Failure Analysis on high frequency and high-cost breakdowns and analysing maintenance performance.
JOB RESPONSIBILITIES
SAFETY, HEALTH, ENVIRONMENT, RISK, QUALITY AND COMMUNITY
- Identify and assess level of continuous risk exposures in area of responsibility by considering exposures to business, financial, legal issues, people, equipment, material, environment, processes, etc.
- Consider the level of risk, apply mitigation and implement control measures for residual risk (set objectives, minimum requirements, etc.)
- Manage SHEQ compliance within the Process through effective use of the Toolbox
- Utilise the Information Management System (IMS) to initiate, investigate and report SHEQ status
- Adhere to all related SOP’s, PTO’s and CTO’s as per Training Matrix per position, SHEQ and company standards
- 5S Management
PEOPLE
Manage the Section:
- Ensure an enabling climate/culture
- Manage labour stability by minimising labour turnover
- Labour complement in line with budget
- Achieve HDSA/ Female targets for the Section
- Manage performance against set targets and competencies
- Ensure IDP’s are linked to performance results and implemented as per plan
- Conduct career discussions and implement actions with all identified talent (quarterly)
- Coach and counsel people to ensure improved performance levels
- Conduct recruitment interviews
- Ensure discipline is maintained (absenteeism, lateness, overtime, misconduct, etc.)
- Chair disciplinary hearings when required
CUSTOMERS
- Ensure Customer Satisfaction
- Proactively seek ways of improving equipment reliability, planned maintenance and physical maintenance in the plant
BUSINESS PROCESSES
Maintenance Support:
- Initiate task list reviews
- Develop maintenance plans (frequencies, maintainable items)
- Initiate plan review and review maintenance plans
Maintenance Data Analysis:
- Perform Pareto analyses, correlation analyses and report top 5 chronic losses
- Interview production personnel with regards to trips and artisans with regards to repetitive trips
Solve problems and implement solutions:
- Arrange RCFA investigation and facilitate the problem-solving session
Analyse alternative solutions and recommend best solution/s based on:
- HSEC impact
- Cost – risk – benefit analysis on key equipment performance parameters
- Cost benefit to the organisation
- Recommend best solutions to problems through the change management process
- Record actions arising from RCA
- Monitor recurring failures related to implemented RCA's (KPI until close out)
- Track Condition Monitoring (CM) results
- Analyse equipment failure history
- Log equipment problems identified for further action
- Develop a list of clear problem statements and business cases for problems requiring RCA
- Monitor and share Company-wide similarities / learning opportunities by using the Intranet Sites and SAP History
- Monitor and advertise latest maintenance and technology developments
- Develop, maintain and monitor adherence to maintenance standards and specifications
Work Analysis:
- Ensure the latest techniques are being applied with respect to NDT and condition monitoring
- Advise in building reliability and maintainability in the design of new or modified equipment
- Ensure sustained FLAC improvements
Contractor Management:
- Develop detailed scope of work for defined scope jobs
Rotables Management:
- Maintain Scope of Work data base (Specifications, Quality Plan, Witness points)
General:
- Approve and authorise workflow
- Perform standby
- Work overtime as and when required
GROWTH
- Manage Continuous Improvement through Operational Excellence
Requirements
MINIMUM QUALIFICATION AND EXPERIENCE
- Degree or National Diploma (Mechanical)
- 4 years’ relevant experience C-Upper experience
- Valid Driver's License (minimum B/ Code 8)
ADVANTAGEOUS
- Relevant Plant experience (Jaw crushing & PSP)
- SAP and COUPA Experience
- Computer literacy (MS Office)
- Government Certificate of Competency
BEHAVIOURAL COMPETENCIES REQUIRED
- Safety Leadership
- Innovation
- Leadership
- Planning, Organising & Control
- Results Orientation & Implementation
- Problem Solving & Decision Making
- Aligning Performance for Success
- Relating & Networking
- Change Leadership
- Business and Financial Acumen
- Adhering to Values
IN MAKING THE FINAL SELECTION, CONSIDERATION WILL BE GIVEN TO ACHIEVING THE SAMANCOR CHROME EMPLOYMENT EQUITY OBJECTIVES
CLOSING DATE: 20 January 2023 (Kindly attach copies of relevant qualifications & documents together with CV)