Fitter at Tsebo Solution

Duties & Responsibilities    

• Maintained Mechanical Systems & Equipment (Planned & Preventative Maintenance)
• Establish mechanical equipment performance to prevent breakdowns
• Completes job cards in consultation with the maintenance services (planning) office for scheduled jobs
• Responsible for time management of jobs scheduled each day.
• Prepare necessary tools and PPE for the day ahead.
• Respond to requests relating to fitting equipment and systems installations, repairs and upgrades in line with scheduled repairs and preventative maintenance plans.
• Conduct investigations to diagnose system or equipment faults, locate the source of the problem, and make use of appropriate tools and materials to repair issue.
• Assemble and secure mechanical parts, tubes, fittings, and related equipment, according to specifications, by welding, brazing, cementing, soldering, and threading joints.
• Attach pipes to walls, structures and fixtures, such as radiators or tanks, using brackets, clamps, tools or welding equipment.
• Inspect, examine, and test installed systems and equipment, using pressure gauge, hydrostatic testing, observation, or other methods.
• Lay out and read mechanical schematics.
• Plan mechanical system layout, installation, or repair according to specifications.
• Select parts and various types and related materials, such as supports, hangers, and hydraulic cylinders, according to specifications
• Cut and bore holes in structures, such as bulkheads, decks, walls, and mains, prior to pipe installation, using hand and power tools.
• Modify, clean, and maintain mechanical systems, units, fittings, and related machines and equipment, following specifications and using hand and power tools.
• Remove and replace worn components.
• Use specialized techniques, equipment or materials such as welding of pipes or working with special piping.
• Audit supplies, machinery and systems and address any risk areas and check compatibility and safety of the components
• Keep management up to date and feedback on status and challenges with regards repairs and installations
• Close out of job cards.

Resolution of Breakdowns:

• Attends to all mechanical plant breakdowns
• Establish the root-cause of the equipment breakdown (missed planned maintenance vs human interference) using problem-solving techniques like 5-why’s, RCA, decision-trees, etc.
• In the event of mechanical modifications, follows defined procedures in updating relevant documentation and equipment records
• Proactively escalates equipment problems to ensure minimal time stoppages
• Maintains IPS standards on the respective lines
• Clearly demarcates workstation in accordance with procedures in the event of major work to minimise disruptions and possible injuries as a result of people traffic and area being used as thoroughfare.
• Completes documentation of work done and close out on ad hoc call outs
• Updates parts/spares records in conjunction with the stores (OEM, machined and generic spares/parts)
• Monitors equipment performance after attending to and fixing problems.

Mechanical Compliance:

• Inspect and test different fitting and welding systems and equipment to ensure compliance with safety regulations
• Inspect work sites for obstructions and to ensure that holes will not cause structural weakness.
• Store and secure parts and tools needed in line with regulations and SOPs
• Maintain Personal Protective Equipment in line with specifications and regulations
• Keep up to date with latest trade knowledge and skills in line with updated equipment and systems; as well as regulations around fitting and welding requirements
• Keep up to date with policies and procedures for installing, maintaining and repairing fitting and welding equipment or machinery; as well as revised testing or installation procedures, and align practices.
• Keep up to date with the handling of various tools including saws, screwdrivers, pliers and knives, as well as the use of power tools, test meters, pipe threaders and conduit benders
• Complete documentation relating to work done for future reference in the event of failures

Skills and Competencies    

• Knowledge required involves the practical application of work procedures and processes
• Planning is generally on a short-term basis (within 3 months) and within regular activity cycles.
• Communicates, co-ordinates and interacts with others in the value chain to ensure plumbing repairs, installations and upgrades are resolved
• Time Management Skills
• Supplier/Sub-Contractor management
• Experience with technical systems required
• Excellent skills with common hand and power tools
• Familiarity with building layouts and infrastructures
• Hospitality and customer centric focus
• Working knowledge of health & safety management and legislation
• Motivating others / gaining co-operation
• Attention to detail and quality
• Building Positive Working Relationships
• Customer Centricity & Stakeholder focus
• Drive for Results

Qualifications    

• N3 Mechanical Engineering Qualification and apprenticeship
• Trade Test as a Fitter 
• Minimum of 3 years’ experience as a fitter / welder, including fitting, pumps, hydraulics, pneumatics, HVAC, pipe repairs, reservoirs, lake pumps, rigging and motor repairs and bearing replacement
• Supervisory experience is an advantage
• Organise, plan and prioritise tasks for self and team to ensure that work gets done profitably and efficiently
• Interact with stakeholders and team - influencing, motivating and encouraging specific behaviour