Process Engineer: Injection Moulding Reforms at ALPLA Group

WHAT YOU WILL ENJOY DOING

• Ensure all IM-PET machines operate safely, efficiently and reliably, according to recommended operating guidelines.
• Ensure quality products are being produced at all times and the process is optimized to the fullest extent.
• Ensure all raw materials required are available and defect-free before being put into the machine.
• Make minor repairs to moulding machines.
• Assist the Production Manager / Process Technicians in implementing the required training for Machine Operators
• Participate in Tool Design Reviews and recommend improvements to optimize moulding, setup, and overall manufacturing.
• Analyse and improve existing processes using production data, design of experiments, Six Sigma and other methods to improve manufacturing processes for cost reduction, and quality improvement to increase efficiencies.
• Troubleshoot moulding and manufacturing processes and material issues. Work with internal and external resources to resolve moulding and manufacturing issues and implement long-term solutions.
• Research, develop and implement manufacturing process controls, machinery modifications and improvements.
• Ensure good housekeeping practices are consistently followed.
• The position reports directly to the Business Unit Manager
• Maintain a close relationship with the Assistant Production Manager and Maintenace Co-ordinator to ensure that all issues, including personnel and material, that can impact the performance of the plant are addressed.
• Interact with the production team and identify issues as they arise.
• Work closely with the shift QCs to approve the product quality during the first offs.
• Report technical requirements and equipment breakdowns to the Maintenance Co-ordinator and maintenance manager.

WHAT MAKES YOU GREAT

• Technical Qualification with min. 2 years of plastics processing experience (PET Preferred)
• Mechanical or Electric/Electronic systems preferred
• Ability to lead people and generate a positive team environment.
• Excellent problem-solving skills with attention to detail
• Proven ability to successfully train technical and other non-exempt personnel.
• Effective time management and task/project prioritization with minimal supervision 
• Ability and willingness to work a flexible schedule.
• Ability to operate forklifts and cranes.
• Proficient with computer applications (e.g. PowerPoint, Excel, Access)
• High cleanliness standards for the machines and work area
• Excellent communication skills in local language and English (Read and Write)