Latest Openings at Columbus Stainless

Services to the business unit include:

• Identify problem areas requiring improvement as directed by business KPI’s
• Quantify the underlying contributory causes to the problems
• Study the problem at the hand of the contributory causes and propose solutions
• Implement solutions including automation, mistake proofing, manufacturing procedures etc.
• Sustain and continuously improve performance through the automated systems and processes.
• Plan, direct and co-ordinate hot rolling process improvements linked to PC&D systems to improve quality, efficiency and availability. 
• Investigate all modelling and control system failures and associated deviations to implement corrective and preventive actions. 
• Implement solutions to assist with process and product development in association with Level 1 or 2, Technical and Production departments through consultation with other disciplines/departments.
• Maintain and develop the following systems:
• Heat transfer modelling (finite element heat transfer Level 2 model) and combustion systems (Level 1).
• Rolling modelling (Level 2): Speed, temperature, forces, torques and flatness control models (including neural network).
• Level 1 thickness, flatness, strip cooling and coiling mostly feedback control systems. 
• Expert System for continuous process parameter optimisation of the heating and rolling processes (including Fuzzy Logic).
• Weekly standby on a rotational basis with the other PC&D team members.
• Ensure compliance with the goals as defined in KPIs. 
• Identify problems, investigate solutions and solve problem in order to achieve those goals.
• Constantly co-ordinate process deviations with all relevant parties.
• React and correct all substandard process conditions

Requirements

• B Eng. (Electrical, Metallurgical, Mechanical) or Computer Science or Computer Engineering
• 2-5 years experience in Software development (C, C++, C#, Visual Basic, etc), specifically in the engineering control software field.
• Knowledge of Level 2 type first principle models for heating and rolling technology.
• Knowledge of how these Level 2 models are automatically calibrated using artificial intelligence or other simpler methods.
• Knowledge of control systems and instrumentation is a plus.
• Creative and strong problem-solving and analytical skills.
• Experience working in a manufacturing or industrial environment is a plus.
• Enjoys working in the field of engineering solution development.

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The successful candidate will be required to:

• Monitor and manage quality standard in the section
• Coordinate raw materials requirements and relevant equipment required.
• Coordinate raw materials requirements and relevant equipment required. 
• Ensure Steelplant mass, consistency, chemical analysis and availability requirements are met.
• Interacts with relevant stakeholders regarding AOD production targets, raw materials required and equipment availability.
• Manage continuous cost saving programs and ensure implementation of recommended solutions. 

Requirements

• The suitable candidate will hold a National diploma (Mechanical/Electrical field or equivalent) with 2 yrs. of relevant experience.
• The desirable candidate will require technical skills relating to the production environment
• Completed TMDP or studying towards TMDP/MDP/POM will be an advantage
• Must have knowledge of; OHSACT, and understand the principles of QCDSM.
• Computer literacy (MS office, People soft and INX)
• Good communication, analytical problem solving, high attention to detail, planning and organizing skills.
• Must be able to solve problems through analytical analysis, planning, innovation and sound judgement under pressure.